Water, forced through a small hole at speeds up to Mach 2.5 can carve its way
through any material. Waterjet applications can range from the delicate task of
cutting cake to the arduous job of penetrating armor plate. In between lies the
palette of materials commonly used by architects and interior designers,
including steel, aluminum, brass, glass, wood, marble, granite and ceramic
tile.
Waterjet-cutting technology goes beyond traditional cutting methods. Clients
are looking for unique designs that endure. Waterjet cutting technology has
risen to the challenge. It is proving itself as flexible, accurate and fast.
And designers utilizing this technology are on the cutting edge. For products
such as plastics and rubber, for example, water alone will penetrate the
material. For harder materials, such as metals, glass and stone, an abrasive,
usually garnet, is added to the cutting process.
In either case, the highly pressurized water or pressurized water and abrasive
is passed through a narrow orifice in a cutting head positioned above the
material to be cut. The size of the orifice is adjusted to suit the material
density.
The material which a waterjet system will penetrate are endless. To date, for
example, some of the applications have been used with ceramic tile, marble and
stone. The erosion process creates no burring or rough edges which often
eliminates the necessity of additional finishing operations. There are no start
holes created and parts can be optimally placed to fully utilize a piece of
material.
FDA regulations allow the use of waterjet technology in cutting food items.
Watetjets have proven themselves as both efficient and sanitary. On the other
extreme, abrasive waterjet systems (AWJ) are used to bombard armor plating in
the assembly of M1 tanks and Bradley fighting vehicles. In between lies a wide
spectrum of other applications. Artists, interior designers and shipbuilders
are among the many who are embracing waterjet technology.
Waterjet technology is performing old tasks in a new and efficient manner.
Complex and intricate designs and mosaics made of tile, stone and glass, often
used in decorative surfaces and corporation logos, are now executed with the
aid of a waterjet. Many of the projects would have been impossible to create
without a waterjet because of the intricacy of the design and the fragile
nature of the materials used.
Some material provided by:
RICHEL, INC.
Waterjet Consultants
200 Northeast Avenue Tallmadge, Ohio, 44278
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